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Ecoline E4-100 plant

Complete machine with four spindles and fully interconnected finishing cells

Plant

Ecoline E4-100 tape finisher plant

Ecoline E4-100 tape finisher plant

Ecoline E4-100 tape finisher plant sets new standards

The ecoline E4-100 tape finisher plant is a complete machine with four work spindles and very high productivity. The fully interlinked finishing cell with a continuously open machining area is designed for all rotary parts and can process up to four strip stages in succession. The innovative machine concept allows parts to be loaded via a gantry loader or robot. Alternatively, parts can be fed to the machining station via a tape and lift station for further transport. For large series, we can also add the appropriate stacking and de-stacking units.

The ecoline E4-100 tape finisher plant is ideal for superfinishing and structuring the surfaces of hard chrome plated shafts or shafts and pistons. You can also achieve 100% twist-free sealing and bearing surfaces in just a few seconds with the process-safe tape finishing technology. All materials can be quickly and reliably finished to the required surface roughness after grinding or hard turning. Another advantage is the consistent and homogeneous surface structure of the finished parts.

Innovative control technology

The ecoline E4-100 tape finisher plant has a Siemens control system and Siemens Touch for easy operation. All programming is intuitive and very user-friendly. Many products can be stored and recalled or even monitored via the Profibus system. For operation, there is a 3 level password protection for processing security. For operators, team leaders and service there are locked, active and passive input fields that can be set by the customer.

The above-mentioned ecoline E4-100 tape finisher plant is modular and can therefore be adapted to all customer requirements with a very good price/performance ratio.

A powerful FW155 filter cart with a large area fine filter can be placed under the line to save space. The filter cart is equipped with an optical pressure gauge and float switches for level control. A flow meter can also be installed to report oil flow to the control system. The filter cart is mounted on rollers and can be removed from the plugs for cleaning and moved to the cleaning station without tools.

In our tape finishing lines, we use the innovative G2 tape finishers, which with all their innovations are ideally suited to our lines.

We would be pleased to convince you with our consulting service or a sample. We are also happy to produce your sample series in our job shop.

Machine specifications

max. workpiece length: 100 mm
max. workpiece diameter: 60 mm
Workpiece loading: top, front, side, rear
Spindle speed: 250 –3800 U/min
Drive power: Spindle motor1.1 kW
Operating voltage: 3 x 400 VAC
Control: Siemens
Screen: Siemens Touch-Panel colored
Feed: Chain conveyor
Autonomy: 40 min
Annual production: 1’000’000 Parts
Number of formats: two different parts (short set-up time)
Length: 2200 mm
Width: 1300 mm
Height: 2000 mm
Weight: 1860 kg

Options

Cooling lubrication: Filter unit with filter cartridges
Cooling lubricant: Emulsion, oil
Program language: Multilingual
Control: Siemens touch panel colored

Accessories

    User Interface: Siemens touch panel colored
    Robotertyp: Kuka Roboter KR6 900
    Parameter inputs Digital with monitoring
    Pneumatic adjustment: Through control cabinet

    Further information

    Delivery times: 10 – 12 weeks
    Payment options: per invoice
    Terms of payment: A payment plan is defined
    Warranty: 2 years
    Production country: Switzerland
    Configurable on demand: Yes, with additional costs
    Industries: Automotive, Watches, Printing, Aerospace, Hydraulic & Pneumatic and Medical Industries

    VIDEO

    Video Ecoline E4-100 tape finisher plant

    TECHNICAL DATA

    PLC control

    PLC control cabinet Siemens S7-1500

    All parameters are entered and monitored digitally. All pneumatic settings can be made directly on the control cabinet. The control cabinet can be used either on the machine itself or as a stand-alone input terminal.

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    Location

    Industriestrasse 36c
    9400 Rorschach
    Schweiz

    Opening hours

    Monday – Friday
    08:00 – 12:00 | 13:30 – 17:00
    Saturday – Sunday : closed

    Make a call

    +41 71 841 33 63

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