Ecoline E4-100 plant
Complete machine with four spindles and fully interconnected finishing cells
Plant
Ecoline E4-100 tape finisher plant
Ecoline E4-100 tape finisher plant sets new standards
The ecoline E4-100 tape finisher plant is a complete machine with four work spindles and very high productivity. The fully interlinked finishing cell with a continuously open machining area is designed for all rotary parts and can process up to four strip stages in succession. The innovative machine concept allows parts to be loaded via a gantry loader or robot. Alternatively, parts can be fed to the machining station via a tape and lift station for further transport. For large series, we can also add the appropriate stacking and de-stacking units.
The ecoline E4-100 tape finisher plant is ideal for superfinishing and structuring the surfaces of hard chrome plated shafts or shafts and pistons. You can also achieve 100% twist-free sealing and bearing surfaces in just a few seconds with the process-safe tape finishing technology. All materials can be quickly and reliably finished to the required surface roughness after grinding or hard turning. Another advantage is the consistent and homogeneous surface structure of the finished parts.
Innovative control technology
The ecoline E4-100 tape finisher plant has a Siemens control system and Siemens Touch for easy operation. All programming is intuitive and very user-friendly. Many products can be stored and recalled or even monitored via the Profibus system. For operation, there is a 3 level password protection for processing security. For operators, team leaders and service there are locked, active and passive input fields that can be set by the customer.
The above-mentioned ecoline E4-100 tape finisher plant is modular and can therefore be adapted to all customer requirements with a very good price/performance ratio.
A powerful FW155 filter cart with a large area fine filter can be placed under the line to save space. The filter cart is equipped with an optical pressure gauge and float switches for level control. A flow meter can also be installed to report oil flow to the control system. The filter cart is mounted on rollers and can be removed from the plugs for cleaning and moved to the cleaning station without tools.
In our tape finishing lines, we use the innovative G2 tape finishers, which with all their innovations are ideally suited to our lines.
We would be pleased to convince you with our consulting service or a sample. We are also happy to produce your sample series in our job shop.
Machine specifications
max. workpiece length: | 100 mm |
max. workpiece diameter: | 60 mm |
Workpiece loading: | top, front, side, rear |
Spindle speed: | 250 –3800 U/min |
Drive power: | Spindle motor1.1 kW |
Operating voltage: | 3 x 400 VAC |
Control: | Siemens |
Screen: | Siemens Touch-Panel colored |
Feed: | Chain conveyor |
Autonomy: | 40 min |
Annual production: | 1’000’000 Parts |
Number of formats: | two different parts (short set-up time) |
Length: | 2200 mm |
Width: | 1300 mm |
Height: | 2000 mm |
Weight: | 1860 kg |
Options
Cooling lubrication: | Filter unit with filter cartridges |
Cooling lubricant: | Emulsion, oil |
Program language: | Multilingual |
Control: | Siemens touch panel colored |
Accessories
User Interface: | Siemens touch panel colored |
Robotertyp: | Kuka Roboter KR6 900 |
Parameter inputs | Digital with monitoring |
Pneumatic adjustment: | Through control cabinet |
Further information
Delivery times: | 10 – 12 weeks |
Payment options: | per invoice |
Terms of payment: | A payment plan is defined |
Warranty: | 2 years |
Production country: | Switzerland |
Configurable on demand: | Yes, with additional costs |
Industries: | Automotive, Watches, Printing, Aerospace, Hydraulic & Pneumatic and Medical Industries |
VIDEO
Video Ecoline E4-100 tape finisher plant
TECHNICAL DATA
PLC control
PLC control cabinet Siemens S7-1500
All parameters are entered and monitored digitally. All pneumatic settings can be made directly on the control cabinet. The control cabinet can be used either on the machine itself or as a stand-alone input terminal.
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Location
Industriestrasse 36c
9400 Rorschach
Schweiz
Opening hours
Monday – Friday
08:00 – 12:00 | 13:30 – 17:00
Saturday – Sunday : closed
Make a call
+41 71 841 33 63